Sachet Contract Manufacturing · Silvassa, India

Precision sachet manufacturing, built for your spec.

Electrolyte, ORS, and energy sachets manufactured to exact specification — from first-batch validation through high-volume commercial supply. FSSAI-licensed, in-house QC, and export-active worldwide.

50 MT
Monthly capacity
FSSAI
Licensed facility
2–3 wk
Lead time
Flexible
No min. order qty
Hydration sachet
Specialist manufacturer
Sachets · Stick packs · Export
Inside the facility

Blending, filling, QC, and dispatch —
see the full operation.

Watch full facility tour · 2 min 30 sec
Why Sonfus

One category. Total command. At any scale.

01

Pilot to commercial — under one roof

From first-run formulation through high-volume ongoing supply, we manufacture to the same specification at every stage. One facility, one quality system, one relationship — whether you're running a single SKU or a full portfolio.

02

In-category depth, not generalist range

Sonfus manufactures hydration, electrolyte, and energy sachet formats — and nothing else. That singular focus means sharper formulation outcomes, a production floor optimised for your category, and expertise that compounds with every batch we run.

03

Direct access to technical authority

Your formulation brief, batch specifications, and quality queries are handled by the person with full technical and commercial responsibility for your account. Expert answers at every stage — no relay, no escalation path.

Capabilities

Every sachet format, made to your specification.

Single-serve sachets, stick packs, bulk pouches, and retail-ready boxes — formulated to your specification, filled in-house, and dispatched to any market.

Single-serve electrolyte sachets
Sachets

Single-serve sachets

Electrolyte, ORS and energy powders sealed in single-dose sachets — flavoured and dosed to your formula.

Stick packs and resealable pouches
Pouches

Stick packs & pouches

On-the-go stick packs and resealable pouches across a wide fill range — 240 g mid-size through 840 g bulk formats.

Retail-ready branded sachet boxes
Retail-ready

Retail-ready boxes

Fully finished, boxed and labelled to your branding — ready for shelf or export to any market.

4-side-seal sachetsStick packsElectrolyte & ORSEnergy & hydration blends240 g mid-size pouchesBulk pouches up to 840 gIn-house QC
Capacity & control

50 MT a month. Filled in-house.

  • Monthly capacity≈ 50 metric tonnes
  • Sachet fill range≈ 2–21 g
  • Mid-size pouch240 g
  • Bulk pouch rangeup to 840 g
  • Blending & fillingIn-house
  • Quality controlOwn QC lab
  • ExportActive — Global
Powder filling line
How we work

From brief to dispatch, without the runaround.

01

Brief & consultation

Share your product, format, and target market. We review every brief and respond within one business day.

02

Formulation

We work from your formula or develop one with you — flavour, electrolyte ratio, and actives.

03

Pilot batch

A small validation run so you can test product and market before committing to scale.

04

Production

Blending and filling in our FSSAI-licensed facility, with in-process checks throughout.

05

Quality control

Our in-house QC laboratory verifies every batch before it leaves the floor.

06

Packing & dispatch

Your branded packaging — sealed, boxed, and shipped, in India or for export.

Quality & compliance

Built to be audited.

FSSAI Licensed

Operating under a valid FSSAI manufacturing licence.

Lic. No. 13124999000001

In-house QC laboratory

Every batch is checked in our own quality-control lab before dispatch — not outsourced.

GMP & ISO 22000

GMP and ISO 22000 audit formally scheduled for Q4 2026. All batch records and SOPs are audit-ready today.

Audit: Q4 2026

Batch docs & CoA

A Certificate of Analysis and full batch record with every run — raw material to sealed, finished sachet.

Proof of work

Already on shelves. Already exporting.

We manufacture hydration and electrolyte sachets for Protectol Nutriments — an Abu Dhabi-based healthcare brand with active distribution across UAE, Saudi Arabia, Oman, and Qatar.

Hydration and energy sachets manufactured for Protectol Nutriments, UAE
Hydration & energy sachets — manufactured for Protectol Nutriments, UAE
Filled and sealed single-serve sachets on the production floor
Filled & sealed single-serve sachets, production floor
Case study — Protectol Nutriments · Abu Dhabi, UAE
3
Format sizes in production
10.5 g · 21 g · 840 g
Fill weights delivered
2–3 wk
Lead time, confirmed order
4 markets
UAE · KSA · Oman · Qatar
  • Electrolyte rehydration sachets in 3 sizes — 10.5 g, 21 g, and 840 g bulk pouches
  • 3 flavours: Lemon, Orange, and Mango — all filled and sealed in-house
  • Scaled from pilot batch to ongoing commercial volumes
  • Export documentation and Gulf import clearance fully supported
  • Active ongoing supply — products live across UAE, Saudi Arabia, Oman, and Qatar
Industry presence

On the floor. In the market.

Sonfus exhibits at industry events and supplies active brands across Gulf markets — not a directory listing, a working manufacturer.

Sonfus Pharma stall C-9B at Pharma Lab Chem Expo, Vapi
Pharma Lab Chem Expo · Vapi · Stall C-9B

Exhibiting at regional pharma events

Sonfus participates in industry expos — meeting brands, distributors, and formulation teams in person. If you've seen us at an event, you know we're a real operation.

Active export client
Protectol Nutriments
Mussafah · Abu Dhabi, UAE

Sonfus manufactures electrolyte and ORS sachets for Protectol Nutriments — a Gulf healthcare brand with products on shelves across four countries.

UAESaudi ArabiaOmanQatar
Common questions

What brands ask before partnering.

What batch sizes do you accept?
We accept any batch size — from a small pilot run to validate your formulation all the way through to full commercial volumes. There is no fixed minimum. If you need a trial batch before committing to scale, that's exactly what we're set up for.
What documentation comes with each batch?
Every batch ships with a Certificate of Analysis (CoA), a batch manufacturing record, and full traceability — from raw-material source through in-process checks to final release.
Can you manufacture from our existing formulation?
Yes. We replicate client-supplied formulations to specification, and can help refine or develop one with you. Your formulation and brand IP stay confidential under NDA.
Do you support export documentation?
Yes. We export to international markets and assist with product labelling, CoA formatting, and the compliance paperwork your import clearance requires — regardless of destination country.
What is your lead time for a new product?
For existing formulations with raw materials in stock, production can begin in roughly 2–3 weeks. New formulation development or special-ingredient sourcing may take longer — you get a specific timeline with your quote.
Which certifications do you hold?
We operate under a valid FSSAI manufacturing licence (No. 13124999000001). GMP and ISO 22000 certification audits are scheduled for Q4 2026 — all batch records and SOPs are audit-ready. This page will be updated the moment certification is granted.
Start a partnership

Tell us your formula. We'll make the first batch.

Enquiries are delivered to plant@sonfus.com
No commitment required · Trial batches available · NDA on request
Facility
Survey No. 753, Luhari Rd, near CMC Marble,
Athal, Silvassa — 396235
Dadra & Nagar Haveli and Daman & Diu, India
Response time
Within one business day
WhatsApp